Ol infomesen
Standet Proses Flo
Putim → Kemikel Digris & Rinsing → Kondisen bilong pes → Hot-ea Draim → Kulim → Elektrostatik Das Rimoval → Primer Spraying → Leveling → Basecoat Spraying → Leveling → Leveling Clearing → Leveling Clearing → Curing → Air Cooling → Inspeksen na Riwok → Rausim
Pretritmen Sistem
Rausim oil, gris, ros, ol samting we i save rausim ol 'mold' na ol samting nogut; i save strongim 'surface tension' bilong strongim 'adhesion'.
- Rausim gris: Alkaline sprei/imersen;45±5 digri, 3-5 minit; oil i stap yet Liklik o wankain olsem0.03%
- Wasim: Multi-stage tap wara + DI wara laspela rins; konduktiviti Liklik o wankain olsem5 μS/cm
- Konvesen Koting: Phosphating/nano-ceramic; hevi bilong koting0.8–1.2 g/m²; sol sprei Bikpela o wankain olsem500 h
- Draim: Hot-ea aven;60-85 digri, 12-18 minit; temp yunifomiti±1.5 digri
- Tensen long pes: Bikpela o wankain olsem42 mN/m(plastik); Bikpela moa o wankain olsem38 mN/m(metel)
Klinim Sprei But Sistem
Ful-enklos, negatif-presa, das-fri disain bilong abrusim kros-kontaminesen.
- Klaimet Kontrol: 23±2 digri, 60±5%RH; ISOKlas 8klinpela pasin
- Pasin bilong lukautim win: Top-supply/bottom-exhaust;8,000–12,000 m³/h; negatif presa-15 i go long -25 Pa
- Filtresen: G4+F8+H13 tripela step;Bikpela o wankain olsem 99.97% @0.3 μm
- Ol Zon Bilong Levelim: Indipenden;6-12 minitlong wanwan stej; das i pundaun Liklik o wankain olsem1 liklik hap/m3 (bikpela o wankain olsem 0.5 μm)
Robotic Electrostatic Spraying System (Ki Unit)
Long ol kompleks 3D hap (tenk, fairing, freim); bikpela 'transfer efficiency' na 'uniformity'.
- Sprei Robot: 6-aksis; inap long mekim gen±0.02 mm; kisim1,800–2,500 mm; oflain programing + 3D simulesen
- Electrostatic Rotary Atomizer: Spit30,000-70,000 rpm; voltej60-100 kV; nau50–120 μA; peint flow100-500 mL/min
- Atomisasen: Sais bilong ol liklik hap10–20 μm; gutpela tru, wankain
- Tiknes bilong piksa:
Praim:18–25 μm(metel);15–20 μm(plastik)
Beskot:22–35 μm(solid/metallic)
Kliakot:35–50 μm
I save larim:±3 μm
- Gutpela Trensfe: Bikpela o wankain olsem85%(vs. 40–50% ol konvensenel gan)
Curing Oven System
Hot-ea i ron gen; 'gradient temperature control' bilong stopim 'bubble' o 'wrinkling'.
- Hatim: Ges/elektrik/disel i opsenel; i wok long ron gen
- Profail bilong oraitim:
Praim:85±5 digri, 15-20 minit
Beskot:75±5 digri, 10-15 minit
Kliakot:110±10 digri, 20-30 minit
- Yunifom: ±2 digri; lus bilong hat Liklik o wankain olsem8%; insulesen80-100 mm
Sistem bilong karim samting
- Taip: Ovahed saspensen sen + skid konveya; servo treking
- Spit: 5-18 m/min(no gat step)
- Lod: 30-80 kg/hanger
- Stretpela Posisen: ±0.5 mm
- Taim bilong wok: 24/7; 'annual failure rate' i liklik o wankain olsem1.2%
Envairomen Proteksen Sistem
- Pent Mist Tritmen: Wet skraber + beg filta; gutpela wok i winim o wankain olsem99%
- Daunim VOC: RTO;emission Liklik o wankain olsem50 mg/m3(EU/GB standet)
- Nois: Liklik o wankain olsem75 dB(A)
Samting Na Gutpela Samting
1. Gutpela na wankain kwalitiElectrostatic rotary atomizer i save kamapim gutpela, hai-glos pinis wantaim liklik orens skin tasol; yield Bikpela o wankain olsem98.5%; i inapim ol OEM standet bilong ol bikpela motobaik na EV tu-wil kar.
2. Ultra-high Paint Utilization & Low OPEXGutpela wok bilong trensfe i winim o wankain olsem85%; sevim35–45%peint vs. ol gan bilong han; liklik pipia, liklik pe bilong mentenens na ol samting bilong yusim.
3. Gutpela Pas na StrongpelaProfesenel pretritmen + ektivesen i save mekim longpela taim resistans long korosen, UV, skrais na impak;Bikpela o wankain olsem 8-yiaweta bilong ausait; nogat 'fade'/krak/peel.
4. Bikpela Prodaktiviti na Liklik WokmanFul otomesen; taim bilong saikel3-5 minit/hap; 24/7 operesen; i daunim wok na rong bilong ol man; i mekim wok bilong salim i go hariap.
5. Strongpela Sefti na Envairomen Kompliens'Negative-pressure booth' i save pasim 'paint mist' long ranawe; disain we i no inap pairap; ol 'emissions' i bihainim ol lo bilong EU CE na ol lo bilong ples; gutpela ples bilong wok.
6. Fleksibel Prodaksen na Bikpela KompatibilitiEm i wok wantaim olgeta kain tu-wil kar na kain peint; senis bilong model/kala hariap; i gutpela long ol freim, ol tenk, ol 'fairing', ol wil na ol plastik hap.
7. Gutpela Reliabiliti na Longpela Sevis LaipOl bikpela samting bilong ol gutpela bren; 'annual failure rate' i liklik o wankain olsem1.2%; sevis laip Bikpela o wankain olsem15 yia; liklik mentenens, bikpela ROI.
Ol spesifikesen
Mipela i save disainim ol lain na proses bilong sprei long olgeta tupela-wil komponen, we i stret long seip, materiel na nid bilong koting bilong ol.
Ol otomatik sistem bilong mipela i save givim ol wankain, hai-adhesen koting long ol bikpela hap olsem bodi na freim.
Gutpela spreing teknoloji bilong mipela i save mekim ol liklik samting olsem 'handlebars' na 'wheel' i kamap gut tru.
| Nem bilong Ikwipmen | Otometik Tu-willa Peinting Prodaksen Lain |
| Ol wokpis we i stret | Motosaikel / lektrik kar freim, bodi sel, bensin tenk, fairing, plastik na ain samting |
| Ol 'Coating' we i ken wok | Wara-peint, solvent peint, praimer, topkot, anti-peint |
| Kain Konveya | Ovahed hanging sen / Skid konveya (opsenel) |
| Spit bilong Konveya | 0.4-4 m/min, steples spit regulesen |
| Tempereja bilong draim | Tempereja bilong rum ~ 120 digri, PID stretpela kontrol |
| Mod bilong Spreim | Reciprocator spraying / Robot spraying / Manual spraying optional |
| Wok Envairomen | Klostu das-fri sprei rum, opsenel tempereja na humiditi sistem we i no senis |
| Envairomen Sistem | Pent mist filtresen + klinim pipia ges, liklik VOC emisen |
| Kompliens Standet | CE, RoHS na ol standet bilong indastriel sefti na envairomen |
| Kastomaisesen | Longpela bilong lain, namba bilong stesin, sais na proses konfiguresen i stap sapos yu laikim |
Ol Eria bilong Aplikesen
| Fild | Ol infomesen |
|---|---|
| Olgeta kampani bilong wokim tupela wilkar | Em i save penim ol motobaik na ol ka we i save ron long lektrik bilong wokim planti. |
| Ol Faktori bilong wokim ol hap bilong tupela wil | Em i save givim 'coating' long ol freim, ol bensin tenk, ol 'fairing', ol 'wheel hub' na ol narapela spesel hap. |
| Bihain long maket Rifinising | I stret long wok bilong penim gen na stretim ol tu--wil kar na ol hap bilong en. |
| Prodaksen Mod | I save givim ol bikpela-batch kontinu prodaksen na tu ol liklik-batch na ol oda we ol i wokim long laik bilong yu yet. |
Honglichang Sevim
| Sevis Samting | Diskripsen |
|---|---|
| Olgeta Plening na Disain | Kastom layout na proses disain bihainim woksop sais na prodaksen diman |
| Wok bilong wokim samting na putim long ples | Wokim olgeta ikwipmen, bungim, putim ol waia na kirapim olgeta samting |
| Teknikel Kastomaisesen | Stretim ol samting bilong proses, konfiguresen bilong ol ikwipmen na straksa bilong lain olsem yu laikim |
| Operesen na Mentenens Trening | Givim profesenel trening long ol opereta na ol wokman bilong mentenens |
| Saplaim ol spesel pat | Longpela taim saplai bilong ol 'original spea pats' na ol 'wearing parts' |
| Teknikel Sapot bihain long salim | Rimot gaidens na on-sait sevis long lukim olsem lain i wok gut |
| Turnkey Solusen | Wanpela-stop sevis stat long disain, prodaksen, deliveri i go long kisim |
Setifiket
- Nesenel Hai-Tek Entaprais: Ol lida long ol nupela otomotiv koting sistem.
- ISO 9001 Kwaliti Menesmen: Gutpela, nambawan-kwaliti PP ABS sprei peinting.
- ISO 14001 Menesmen bilong Envairomen: Ol rot bilong penim ol hap bilong kar we i gutpela long envairomen.
- ISO 45001 Occupational Health: Gutpela wok bilong olgeta lain bilong 'automotive coating'.
- Tripela Nesenel Invensen Peten: Cutting-edge PP ABS spray painting tech.
- Sevenpela Kopirait bilong Software: Smatpela otomesen bilong putim stretpela 'automotive polymer coating'.
- 57 Ol 'Utility Model Patents': Ol nupela samting bilong mekim wok long kar koting.
- Jeneral Kontrak Kwalifikesen: Save long wok bilong wokim ol masin na envairomen.
FAQ
Wanem kain wokpis dispela lain bilong penim piksa inap long wokim?
Em i bilong ol motobaik na ol lektrik tu-wil, olsem ol freim bilong kar, ol 'body fairing', ol 'fuel tank', ol 'wheel hub', ol plastik ausait hap na ol ain samting. Em i sapotim wok bilong penim olgeta kar na putim ol seperet komponen koting.
Wanem kain peint i ken wok wantaim dispela lain?
Dispela lain i wok gut wantaim wara-peint, solvent-peint, praimer, topkot, anti-peint na ol samting bilong bilasim haus. Em inap long inapim ol kain kain kala na ol samting bilong pinisim pes bilong en.
Wanem ol 'conveyor' opsen i stap?
Mipela i givim tupela bikpela rot: 'overhead hanging chain' na 'skid conveyor'. Sen we i hangamap em i gutpela long ol lait na namel hap; 'skid conveyor' em i gutpela long ol hevi freim na ol kar we i gat gutpela loding na stretpela posisen.
Ol i ken stretim 'production line'?
Yes. Mipela i ken stretim lain leit, lain longpela, namba bilong ol wok stesin, spit bilong konveya, tempereja na pasin bilong spreim bihainim woksop eria bilong yu, autput diman na prodak spesifikasen.
Ol ikwipmen i bihainim ol standet bilong lukautim envairomen?
Em i gat profesenel 'paint mist filtration' na 'waste gas treatment system', na i no gat planti VOC emisen. Olgeta lain i bihainim CE, RoHS na ol lokal indastrial envairomen regulesen, isi long pasim ol ofisel odit.
Pawaim prodaksen bilong yu wantaim wanpela smat lain bilong penim piksa we i wok gut. Go long Honglichang long kisim wanpela kastom solusen na wanpela fri konsaltesen. Yumi toktok!
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